Humor me, as this may sound wierd. A gun show visits Tulsa this weekend. If I am able to pick up a few large caliber brass casings without primers, might these work as ferrules? Perhaps you have seen those "swagger sticks" with a .50 cal. brass casing as the handle and usually a .30 cal. or 7.62 mm lead round on the other end of the stick?
I have even looked for a 40 mm casing from those old M-79 grenade launchers, my favorite weapon and target marker. Now that would make me happy at the top of a walking stick.
So, these are pretty rough-hewn sticks, I have no lathe. I'd have to be able to sand a precisely circular area of the correct diameter at the end of the stick in order to slip a casing over the epoxy coated stick. Perhaps a hole cutter for your door knob, but the diameter surely wouldn't be right as 40 mm = 1.57 inches and a .30 cal is much smaller. Can you think of a tool for me to prepare a stick end for a brass shell casing?
Another option might be to use files/rasps to get it generally round and slightly undersized but if you have some sloppy fit, then coat the end in a good epoxy. Slip the casing on and let it set up. You can easily sand off any excess that squeezes out.
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